AU Ford Falcon - SPUD Project


Instrument Cluster


Instrument Cluster

General information

The clusters themselves come in various trims, which have differences ranging from tiny to severe. Please refer to the list below for some of the differences between the different models:

Cluster Used in Notes
Low Forte/Futura/S/SR Only contains rev, speedometer, temp and fuel gauges. Base model cluster
Pursuit Police Vehicles police-modified low cluster with 240km/h max speed, marks every 2km/h, and programmable speedometer (for different tyre sizes)
Mid XR6/XR8 all base gauges as well as oil pressure and battery voltage gauges. increased max reading to 240km/h (V8 only?) and gear selector indicator
High Fairmont/Fairlane/LTD all mid cluster features, an upgraded Odometer display, more specific door ajar indicator, and additional warning lights (alternator, TCS, washer fluid, etc.)

Changing between cluster types

When changing between instrument cluster types, the following should be put into consideration:

Pursuit Cluster - Speedometer Calibration

Pursuit clusters are not only sought after as they are, in theory the rarest type of speedometer available for the AU Falcon, they are also useful for on-the-fly speedometer calibration, allowing for much more flexibility with wheel sizes and differential ratios.

The calibration mode allows for 10% of calibration in either direction (so 90-110% stock) and increments about 0.5% each button press. for more than this, you will need to play with transmission gearing or an external speedometer calibration tool to achieve the desired effect

  1. do the following depending on your series of CLUSTER:
    • For S1 Clusters, switch the ignition key to the β€œOn” position (second click from off), press and hold the odometer stalk button for 5 seconds and release
    • For S2/3 Clusters, hold the odometer stalk button, turn the ignition key to the β€œOn” position (second click from off), continue holding the button for 5 seconds, then release
  2. switch the ignition key to the β€œOn” position
  3. after following the previous step, ensure the word SPEEDO 0.0 shows up on the instrument cluster

    The 0.0 in the display stands for the default, if you have changed yours previously it will be a different number

  4. press the instrument cluster button until the number next to SPEEDO on the display is at the desired value, noting:
    • a short press (less than 1 second) will increase the number by 0.5
    • a longer press (less than 5 seconds) will decrease the number by 0.5
  5. press and hold the instrument cluster button for about 7 seconds to exit calibration mode
  6. done

Service spanner (where fitted)

On models with a service spanner in the instrument cluster, you can disable it by following the steps below:

  1. turn the ignition to the β€œOn” position (2 clicks from off)
  2. press and hold the instrument cluster odometer stalk for 10 seconds, then release
  3. done

Plug types

The plugs in the back of the instrument cluster all seem to be MULTILOCK 040 II connectors, seemingly manufactured by a company called TE Connectivity. Part information varies according to which specific plug is desired.

IMPORTANT

note that the plugs are MULTILOCK 040 II and not MULTILOCK 040, as there are subtle differences between the 2 versions


Information is specific to low model clusters due to project only involving 1 S1 Forte cluster and 1 S1 Pursuit cluster to date


12 way plug - top plug behind fuel gauge side of cluster

Name Code Notes
Male Connector Housing 175965-2 Loom end connector
Right Angle Through Hole Mount PCB Socket 175974-2 Cluster end connector, with right angle solder mounts behind

Male 12 pin connector

Male connector image taken from RS Components product page Datasheet (only good picture of front found)

Female 12 pin connector

Female connector image taken from RS Components product page (3D model only known good image)


16 way plug - bottom plug behind fuel gauge side of cluster

Name Code Notes
Male Connector Housing 175966-2 Loom end connector
Connector Socket 175615-2 Cluster end connector, with right angle solder pins behind

Male 16 pin connector

Male connector image taken from RS Components product page

Female 16 pin connector

Male connector image taken from RS Components product page


combination 28 way mount - possible solder replacement for entire fuel gauge side plugs on instrument cluster

Name Code Notes
Right Angle PCB Socket 1-175976-2 UNTESTED

PCB housing

PCB Connector image taken from RS Components product page (3D model only known good image)

20 way plug - plug behind RPM gauge side of cluster

Name Code Notes
Male Connector Housing 175967-2 Loom end connector
Connector Socket 175975-2 Cluster end connector, with right angle solder pins behind

Male 20 pin connector

Male connector image taken from RS Components product page

Female 20 pin connector

Female connector housing image take from RS Components product page

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