AU Ford Falcon - SPUD Project


12V Accessory Power Source (Cigarette Lighter) information on the 12V accessory plug (cigarette lighter socket). Applies to EA/EB/ED/EF/EL/AU/BA/BF Falcons and SX/SY Territory models Antilock Braking System (ABS) Antilock Braking System (ABS) information Air Conditioner Controls - Series 1 air Conditioner controls repair information (Series 1 only) Accessory plug Information on the Mobile Office pack accessory plug. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Alternator alternator information Body Control Module (BCM) Body Control Model (BCM) information Digital Clock Information on the basic clock available on all low models Brake Switch brake switch replacement Reading Vehicle Identification Plate (Build Plate) Codes - How to read Vehicle Identification Plate A.K.A. build plate codes Crankshaft Angle Sensor basic information on the Crankshaft Angle Sensor, or CAS. Cabin Fuse Panel in-depth information on the continuity and functionality of the interior cabin fuse box PCM Catch Codes Centre Console Buttons accessory buttons (e.g. TCS, ABS, ANT.) information and pinouts Manufacturer Specific Instructions - CodeEzy Keyfob cloning instructions using a CodeEzy branded universal keyfob (Smartlock only) Common Faults common faults Credits Credits DTCs DTC (A.K.A Diagnostic Trouble Codes), and other relevant ECU/PCM Information Door Lock Actuators repair and replacement information for the door lock actuators. Also relevant for BA/BF Falcons and SX/SY Territorys Interior Driver Buttons information on driver-side console buttons (Lock/Boot/Fuel) Engine Number engine number information and location Exterior Door Handles Information on the replacement of the exterior door handles. Also relevant to the BA/BF Falcons and SX/SY Territorys Factory Specifications Factory Specifications fuel filter replacement Fuel Injectors fuel injector diagnosis and replacement Fuel Pressure Regulator Fuel Pressure Regulator replacement steps. applicable to BA/BF/FG/FGX Falcons and SX/SY/SZ Territory models (I6 only) Fuses & Relays fuse information and minimum viable fuses, including diagrams and parts tables Headlight Switches headlight switch controls information and pinouts Head Unit Head Unit information Idle Speed Controller (ISC) Idle Speed Controller Information Ignition Coil Pack ignition coil pack information, including replacement and testing information Instrument Cluster instrument cluster information and special functions Interior Mirror information and removal and replacement information for the interior mirror. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Manufacturer Specific Instructions - KEYDIY keyfob cloning instructions using a KEYDIY branded keyfob and programmer Central Locking Keyfobs central locking and Central Locking keyfob information Component lifespans - Educated guess lifespans for common maintenance components. Likely partially useful for various models of vehicle Miscellaneous Notes - Uncategorized notes not requiring a dedicated page PCM PCM (ECU equivalent) location and general information PCV PCV information and replacement instructions Parts Sharing - (partial) list of shared parts from Ford Falcons XA/XB/XC/XD/XE/XF/XG/XH/EA/EB/EF/EL/AU/BA/BF/FG/FGX, and Ford Territory SX/SY/SZ Premium Audio System Premium Audio Information Rear Lights Connector tail light/rear light assembly plug information Relays - General Information types of relays (general information) Manufacturer Specific Instructions - Remocon Keyfob cloning instructions using a Remocon branded keyfob and programmer (Smartlock only) Roof Racks roof rack installation methods and information Seatbelts replacement and repair instructions for seatbelts and B-Pillar Seatbelt trims. Partially useful for the BA/BF Falcons and SX/SY Territory models Series Information Series specifics information Sparkplugs spark plugs information and replacement instructions Speakers Speaker installation and wiring information. Partially applies to BA-BF Falcons and SX-SY Territory models Speedometer Reading Calculator interactive calculator for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Changing Differential Ratios and Tyre Sizes calculations required for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Steering Wheel Controls steering wheel Cruise Control and Media Control assembly information, pinout, and 3D printable model Thermo Fan Thermo fan removal instructions Thermostat thermostat replacement instructions PCM Relearn PCM Relearn procedure Reading the Tickford Vehicle Engineering (TVE) Plates - How to read the Tickford Vehicle Engineering (TVE) Plates Trailer Auxiliary plug towbar trailer connector information, including instructions on how to wire a custom trailer plug (if required). Partially applicable to BA-BF Falcons and SX-SZ Territorys Tyre Size Calculator Generic Tyre Size Calculator Reading the Vehicle Identification Number (VIN) Plate how to read and decode the VIN number and engine number Ford Falcon AU VIN Decoder Ford Falcon AU Interactive VIN Decoder Verification Letters how to get an official Ford Verification Letter. Will work with other similar models Wheels & Tyres information on the tyre sizes and brake dust covers. also includes general information on calculating tyre size from a tyre size Sedan audio upgrade - 6x9” Speakers


Credits

Credits

Sources

No information other than product images were directly copy-pasted from any of the following locations. Instead, they were used to compliment information in other places, or to serve as a base for a variation of steps for some procedures

Special Thanks - Information sharers and timesavers

While not all of these companies furthered the project directly, they are notable mentions regardless due to the furthering of the car that was enabling the project.

Wall of Shame - Information gatekeepers and time wasters

About the Author (And SPUD Project Lore)

Hi, my name’s Ronnie, and I’ve been a fan of the AU Falcon since I was young and the AUs were new-ish. For me, it started when Dad got a white Forte Wagon that lasted nearly 500,000kms while towing a 2 tonne trailer when I was a kid. That car only got taken off the road because the rear-end needed significant work to pass a NSW Roadworthy, and it was a bush bomb for a little while but we had to get rid of it for money eventually.

I started my ownership of AUs in 2018, upgrading from a very tired 1995 Ford Festiva Trio that was costing me more each year than I paid for the car in the first place just to keep it on the road. And in my search I found it, a Series 3 SR Wagon in Venom Red, 150,000-ish kms on the clock and logbook servicing all the way through. A test drive and a little haggling with a used car dealer later and it was mine, and it’s been mostly bliss since (barring some factory parts turning to dust and the damn high pressure steering line)

The more I looked into more obscure repairs and mods to Falcons, the more I realized that the few sites (mostly forums) that ever had information on these models were basically dead (links to nowhere, 2010 posts with no good info left, one site that kept redirecting to scam ads). After all those sites, a couple of Facebook groups, and 3 workshop manuals, I still had questions on some stuff not covered anywhere, and I was running out of options that wouldn’t risk my daily driver.

Wanting to learn without the risk of losing my main set of wheels, I got a Series 1 Forte Sedan from a mate for cheap. The car looked rough, ran rough, and had a rough history from at least one bad owner, and she’d been sitting out in the weather doing nothing for months at a time, but she ran.

April 11th 2024, The SPUD Project was born.

I have no mechanical background, I’m a web developer by trade and the only reason I can use tools is due to my Dad being an ex-engineer. I’m happy to jump into research rabbit-holes, and the cars I’ve helped with and worked on have mostly been AU-FGX Falcons. I published this site on the wider net in case anyone else needs some of the weird info I’m finding/making, hopefully it helps and there’s some good info here for everyone interested.

If you like what you see and you want to buy me a beer, I added a donate button to the bottom of the site, it’s appreciated but by no means required, because I don’t believe in holding this information at ransom. I also have a feedback form in the same space below if you find anything that needs correction or want to get in touch about something I might know.

Enjoy :)

Page printed from The AU Falcon SPUD Project, visit https://digi-ron.github.io/AU-Falcon-SPUD-Project/ for more!