AU Ford Falcon - SPUD Project



12V Accessory Power Source (Cigarette Lighter) information on the 12V accessory plug (cigarette lighter socket). Applies to EA/EB/ED/EF/EL/AU/BA/BF Falcons and SX/SY Territory models Antilock Braking System (ABS) Antilock Braking System (ABS) information Air Conditioner Controls - Series 1 air Conditioner controls repair information (Series 1 only) Accessory plug Information on the Mobile Office pack accessory plug. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Alternator alternator information Body Control Module (BCM) Body Control Model (BCM) information Digital Clock Information on the basic clock available on all low models Brake Switch brake switch replacement Reading Vehicle Identification Plate (Build Plate) Codes - How to read Vehicle Identification Plate A.K.A. build plate codes Crankshaft Angle Sensor basic information on the Crankshaft Angle Sensor, or CAS. Cabin Fuse Panel in-depth information on the continuity and functionality of the interior cabin fuse box PCM Catch Codes Centre Console Buttons accessory buttons (e.g. TCS, ABS, ANT.) information and pinouts Manufacturer Specific Instructions - CodeEzy Keyfob cloning instructions using a CodeEzy branded universal keyfob (Smartlock only) Common Faults common faults Credits Credits DTCs DTC (A.K.A Diagnostic Trouble Codes), and other relevant ECU/PCM Information Door Lock Actuators repair and replacement information for the door lock actuators. Also relevant for BA/BF Falcons and SX/SY Territorys Interior Driver Buttons information on driver-side console buttons (Lock/Boot/Fuel) Engine Number engine number information and location Exterior Door Handles Information on the replacement of the exterior door handles. Also relevant to the BA/BF Falcons and SX/SY Territorys Factory Specifications Factory Specifications fuel filter replacement Fuel Injectors fuel injector diagnosis and replacement Fuel Pressure Regulator Fuel Pressure Regulator replacement steps. applicable to BA/BF/FG/FGX Falcons and SX/SY/SZ Territory models (I6 only) Fuses & Relays fuse information and minimum viable fuses, including diagrams and parts tables Headlight Switches headlight switch controls information and pinouts Head Unit Head Unit information Idle Speed Controller (ISC) Idle Speed Controller Information Ignition Coil Pack ignition coil pack information, including replacement and testing information Instrument Cluster instrument cluster information and special functions Interior Mirror information and removal and replacement information for the interior mirror. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Manufacturer Specific Instructions - KEYDIY keyfob cloning instructions using a KEYDIY branded keyfob and programmer Central Locking Keyfobs central locking and Central Locking keyfob information Component lifespans - Educated guess lifespans for common maintenance components. Likely partially useful for various models of vehicle Miscellaneous Notes - Uncategorized notes not requiring a dedicated page PCM PCM (ECU equivalent) location and general information PCV PCV information and replacement instructions Parts Sharing - (partial) list of shared parts from Ford Falcons XA/XB/XC/XD/XE/XF/XG/XH/EA/EB/EF/EL/AU/BA/BF/FG/FGX, and Ford Territory SX/SY/SZ Premium Audio System Premium Audio Information Rear Lights Connector tail light/rear light assembly plug information Relays - General Information types of relays (general information) Manufacturer Specific Instructions - Remocon Keyfob cloning instructions using a Remocon branded keyfob and programmer (Smartlock only) Roof Racks roof rack installation methods and information Seatbelts replacement and repair instructions for seatbelts and B-Pillar Seatbelt trims. Partially useful for the BA/BF Falcons and SX/SY Territory models Series Information Series specifics information Sparkplugs spark plugs information and replacement instructions Speakers Speaker installation and wiring information. Partially applies to BA-BF Falcons and SX-SY Territory models Speedometer Reading Calculator interactive calculator for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Changing Differential Ratios and Tyre Sizes calculations required for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Steering Wheel Controls steering wheel Cruise Control and Media Control assembly information, pinout, and 3D printable model Thermo Fan Thermo fan removal instructions Thermostat thermostat replacement instructions PCM Relearn PCM Relearn procedure Reading the Tickford Vehicle Engineering (TVE) Plates - How to read the Tickford Vehicle Engineering (TVE) Plates Trailer Auxiliary plug towbar trailer connector information, including instructions on how to wire a custom trailer plug (if required). Partially applicable to BA-BF Falcons and SX-SZ Territorys Tyre Size Calculator Generic Tyre Size Calculator how to read and decode the VIN number and engine number Ford Falcon AU VIN Decoder Ford Falcon AU Interactive VIN Decoder Verification Letters how to get an official Ford Verification Letter. Will work with other similar models Wheels & Tyres information on the tyre sizes and brake dust covers. also includes general information on calculating tyre size from a tyre size Sedan audio upgrade - 6x9” Speakers


Wheels & Tyres

Wheels & Tyres

Known factory tyre sizes

use the below table as a reference for wheel sizes that should fit all models of Falcon, sorted by rolling diameter:

All sizes collected from the mycar website. As such information may be incomplete or incorrect

Size Diameter Notes
225/50R16 632mm XR6/XR8
215/55R16 643mm Falcon S
235/45R17 644mm TL50/TE50/TS50
205/65R15 648mm low models S1
215/60R16 653mm low models S2&3
245/40R18 654mm TS50
225/50R17 657mm Fairmont GHIA
225/60R16 677mm Fairlane GHIA

General Notes - How to Read Tyre Sizes

using the example of 205/65R15:

Tyre Size Calculator

Use the link below to view an interactive tool that can help with discerning tyre sizes

JavaScript is required to use this calculator!
Tyre Calculator

Offsets

Default offsets

Available information for the AU Falcon suggests that the OEM wheels fitted to all submodels generally ranged from +30mm to +50mm offset. It should be noted that pre-AU vehicles have a closer offset (approx. +10mm) and as such tend to foul on AU Falcon components

Limits

Success has been reported using wheels up to and including the 18x9.5 sizing, assuming appropriate sized tyres are fitted (generally those with tyres around the stock rolling diameter, e.g. 265/35R18) and assuming an offset of approximately +20mm. This however leaves very little clearance room and may not be desirable for driving comfort.

Other notable information

Wheel Dust Covers

many AU Falcons came with wheel dust covers that functioned by blocking brake dust from settling on the mag wheel options that the model had, however they came with their own long term problems, such as:

If the additional cleaning of the wheels is acceptable, it is recommended that you remove these covers as they cause more problems than they solve on the whole

S1 Mag plastic cover

Photo of plastic cover on a S1 15” Mag (highlighted orange in picture to the right). Note that the plastic cover is apparently glued to the wheel and will likely need to be broken to be removed

S2-3 Mag Steel cover

Photo of steel covers post-removal, which can be found on newer 16” mags. These particular ones were removed in 2023, from a S3 with “Sharkfin” style mags

Removal

Removal of the wheel dust covers is simple, as below:

  1. Remove the desired wheel
  2. Pull the dust cover from the exposed area, noting:

    • Mag wheels with plastic covers will need to have the covers broken off in order to remove them. There is no known way to remove the covers in a single piece to date.
    • Mag wheels with steel covers may have the covers rusted to the brake rotor. If this is the case DO NOT use prying tools as this may damage the brakes
  3. Reinstall the wheel, noting:

    • Before you install the wheel, now may be a good time to clean behind the wheel unobstructed
    • You should tighten as much as possible while the wheel is in the air, then tighten again once the car is on the ground, to ensure a snug fit

Page last updated: 05/07/2025

Page printed from The AU Falcon SPUD Project, visit https://digi-ron.github.io/AU-Falcon-SPUD-Project/ for more!