AU Ford Falcon - SPUD Project



12V Accessory Power Source (Cigarette Lighter) information on the 12V accessory plug (cigarette lighter socket). Applies to EA/EB/ED/EF/EL/AU/BA/BF Falcons and SX/SY Territory models Antilock Braking System (ABS) Antilock Braking System (ABS) information Air Conditioner Controls - Series 1 air Conditioner controls repair information (Series 1 only) Accessory plug Information on the Mobile Office pack accessory plug. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Alternator alternator information Body Control Module (BCM) Body Control Model (BCM) information Digital Clock Information on the basic clock available on all low models Brake Switch brake switch replacement Reading Vehicle Identification Plate (Build Plate) Codes - How to read Vehicle Identification Plate A.K.A. build plate codes Crankshaft Angle Sensor basic information on the Crankshaft Angle Sensor, or CAS. Cabin Fuse Panel in-depth information on the continuity and functionality of the interior cabin fuse box PCM Catch Codes Centre Console Buttons accessory buttons (e.g. TCS, ABS, ANT.) information and pinouts Manufacturer Specific Instructions - CodeEzy Keyfob cloning instructions using a CodeEzy branded universal keyfob (Smartlock only) Common Faults common faults Credits Credits DTCs DTC (A.K.A Diagnostic Trouble Codes), and other relevant ECU/PCM Information Door Lock Actuators repair and replacement information for the door lock actuators. Also relevant for BA/BF Falcons and SX/SY Territorys Interior Driver Buttons information on driver-side console buttons (Lock/Boot/Fuel) Engine Number engine number information and location Exterior Door Handles Information on the replacement of the exterior door handles. Also relevant to the BA/BF Falcons and SX/SY Territorys Factory Specifications Factory Specifications fuel filter replacement Fuel Injectors fuel injector diagnosis and replacement Fuel Pressure Regulator Fuel Pressure Regulator replacement steps. applicable to BA/BF/FG/FGX Falcons and SX/SY/SZ Territory models (I6 only) Fuses & Relays fuse information and minimum viable fuses, including diagrams and parts tables Headlight Switches headlight switch controls information and pinouts Head Unit Head Unit information Idle Speed Controller (ISC) Idle Speed Controller Information Ignition Coil Pack ignition coil pack information, including replacement and testing information Instrument Cluster instrument cluster information and special functions Interior Mirror information and removal and replacement information for the interior mirror. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Manufacturer Specific Instructions - KEYDIY keyfob cloning instructions using a KEYDIY branded keyfob and programmer Central Locking Keyfobs central locking and Central Locking keyfob information Component lifespans - Educated guess lifespans for common maintenance components. Likely partially useful for various models of vehicle Miscellaneous Notes - Uncategorized notes not requiring a dedicated page PCM PCM (ECU equivalent) location and general information PCV PCV information and replacement instructions Parts Sharing - (partial) list of shared parts from Ford Falcons XA/XB/XC/XD/XE/XF/XG/XH/EA/EB/EF/EL/AU/BA/BF/FG/FGX, and Ford Territory SX/SY/SZ Premium Audio System Premium Audio Information Rear Lights Connector tail light/rear light assembly plug information Relays - General Information types of relays (general information) Manufacturer Specific Instructions - Remocon Keyfob cloning instructions using a Remocon branded keyfob and programmer (Smartlock only) Roof Racks roof rack installation methods and information Seatbelts replacement and repair instructions for seatbelts and B-Pillar Seatbelt trims. Partially useful for the BA/BF Falcons and SX/SY Territory models Series Information Series specifics information Sparkplugs spark plugs information and replacement instructions Speakers Speaker installation and wiring information. Partially applies to BA-BF Falcons and SX-SY Territory models Speedometer Reading Calculator interactive calculator for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Changing Differential Ratios and Tyre Sizes calculations required for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Steering Wheel Controls steering wheel Cruise Control and Media Control assembly information, pinout, and 3D printable model Thermo Fan Thermo fan removal instructions Thermostat thermostat replacement instructions PCM Relearn PCM Relearn procedure Reading the Tickford Vehicle Engineering (TVE) Plates - How to read the Tickford Vehicle Engineering (TVE) Plates Trailer Auxiliary plug towbar trailer connector information, including instructions on how to wire a custom trailer plug (if required). Partially applicable to BA-BF Falcons and SX-SZ Territorys Tyre Size Calculator Generic Tyre Size Calculator Reading the Vehicle Identification Number (VIN) Plate how to read and decode the VIN number and engine number Ford Falcon AU VIN Decoder Ford Falcon AU Interactive VIN Decoder Verification Letters how to get an official Ford Verification Letter. Will work with other similar models Wheels & Tyres information on the tyre sizes and brake dust covers. also includes general information on calculating tyre size from a tyre size Sedan audio upgrade - 6x9” Speakers


Interior Driver Buttons

Interior Driver Buttons

Lock & Boot Buttons

Lock button - additional

While the lock button isn’t special due to anything technically interesting about it, it is surprisingly absent from the Series 1 AU Falcons. Making things even stranger, the lock button was reinstated in the Series 2 as part of a moderate interior redesign, and existed on the previous EF Body Ford Falcon and the Series 1 Fairlane models (as a Centre Console Button). The reason for this omission is unknown.

Plug Type

The plug for the lock and the boot release buttons are a 090 connector, originally manufactured by Yazaki

Name Part Number Notes
Female Terminal Housing 6098-0239 Loom end connector
Male Terminal Housing 6098-0240 Button end connector
Female Terminal 8240-4422 for 0.5-1.25mm2 wire
Male Terminal 8230-4282 for 0.5-1.25m2 wire

Pin Layout

The following assume you are looking at the loom end connector with the clip facing up

The wiring in these switches is completely interchangeable thanks to the fact that it is simply button circuitry. This is only added for clarity

01 02
Position Colour Function
01 Pink/Green 12v +
02 Black/Grey GND

Fuel Button

The fuel release button plug specification and wiring is currently unknown, pending information from part manufacturer(s). More information is listed below as discovered

The following is known about the connectors for the fuel button, however no part number or original manufacturer has been discerned:

Removing The Button Caps

Should you need to remove the cap on a fuel door button, e.g. when swapping from a button assembly from a EB-EL or BA/BF Falcon, follow the instructions below:

Images are taken from an already broken AU Falcon button, to prevent damage to good parts. Refer to the parts sharing table for compatible model buttons

Unlike the Centre Console Buttons, the caps for these buttons cannot be removed without disassembling the button. While it does appear to be possible, there is not enough clearance in the housing to allow for the tabs holding the tabs on the button cap to come out.

  1. Locate and unclip the 6 small clips holding in the bottom plastic for the switch housing, noting:
    • It is easier to unclip the 3 clips on one side, and keep the part lifted away from the original 3 clips while undoing the opposite side 3 clips
    • The pins will come loose once the plastic is removed

    Button clip locations

    Photo of the clips on one side of the button assembly. This is mirrored on the other side

    Button clips removed Button clips removed top view

    Photos of the other 3 clips, half removed in preparation for removal of the remaining sides clips

  2. Make a note of how everything inside the button is configured, then carefully remove the switch mechanism, making sure the spring does not get lost during removal

    Button clip plate removed results

    Photo of the button in a partially disassembled state. Note the location of the small plastic notch inside the housing and the location of the spring.

    Button clip switch removed results

    Photo of the button in a completely disassembled state, barring the button cap

  3. Unclip the 2 plastic clips on either side of the button cap using a very small flat-head screwdriver, and gently remove the button cap from the mechanism

    Button cap top view Button cap side view

    Photos of the button cap clips from the bottom (based on button image orientation) and side. Note the cylindrical notch holding the clips in

    Button cap post removal

    Photo of button assembly post-disassembly

    Photographed example has one clip broken and should look different to your own

  4. Replace button face on mechanism with AU Falcon equivalent (repeat previous steps if required), then complete all previous steps in reverse to return the button to it’s original condition.

  5. Done

Page printed from The AU Falcon SPUD Project, visit https://digi-ron.github.io/AU-Falcon-SPUD-Project/ for more!