AU Ford Falcon - SPUD Project



12V Accessory Power Source (Cigarette Lighter) information on the 12V accessory plug (cigarette lighter socket). Applies to EA/EB/ED/EF/EL/AU/BA/BF Falcons and SX/SY Territory models Antilock Braking System (ABS) Antilock Braking System (ABS) information Air Conditioner Controls - Series 1 air Conditioner controls repair information (Series 1 only) Accessory plug Information on the Mobile Office pack accessory plug. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Alternator alternator information Body Control Module (BCM) Body Control Model (BCM) information Digital Clock Information on the basic clock available on all low models Brake Switch brake switch replacement Reading Vehicle Identification Plate (Build Plate) Codes - How to read Vehicle Identification Plate A.K.A. build plate codes Crankshaft Angle Sensor basic information on the Crankshaft Angle Sensor, or CAS. Cabin Fuse Panel in-depth information on the continuity and functionality of the interior cabin fuse box PCM Catch Codes Centre Console Buttons accessory buttons (e.g. TCS, ABS, ANT.) information and pinouts Manufacturer Specific Instructions - CodeEzy Keyfob cloning instructions using a CodeEzy branded universal keyfob (Smartlock only) Common Faults common faults Credits Credits DTCs DTC (A.K.A Diagnostic Trouble Codes), and other relevant ECU/PCM Information Door Lock Actuators repair and replacement information for the door lock actuators. Also relevant for BA/BF Falcons and SX/SY Territorys Interior Driver Buttons information on driver-side console buttons (Lock/Boot/Fuel) Engine Number engine number information and location Exterior Door Handles Information on the replacement of the exterior door handles. Also relevant to the BA/BF Falcons and SX/SY Territorys Factory Specifications Factory Specifications fuel filter replacement Fuel Injectors fuel injector diagnosis and replacement Fuel Pressure Regulator Fuel Pressure Regulator replacement steps. applicable to BA/BF/FG/FGX Falcons and SX/SY/SZ Territory models (I6 only) Fuses & Relays fuse information and minimum viable fuses, including diagrams and parts tables Headlight Switches headlight switch controls information and pinouts Head Unit Head Unit information Idle Speed Controller (ISC) Idle Speed Controller Information Ignition Coil Pack ignition coil pack information, including replacement and testing information Instrument Cluster instrument cluster information and special functions Interior Mirror information and removal and replacement information for the interior mirror. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Manufacturer Specific Instructions - KEYDIY keyfob cloning instructions using a KEYDIY branded keyfob and programmer Central Locking Keyfobs central locking and Central Locking keyfob information Component lifespans - Educated guess lifespans for common maintenance components. Likely partially useful for various models of vehicle Miscellaneous Notes - Uncategorized notes not requiring a dedicated page PCM PCM (ECU equivalent) location and general information PCV PCV information and replacement instructions Parts Sharing - (partial) list of shared parts from Ford Falcons XA/XB/XC/XD/XE/XF/XG/XH/EA/EB/EF/EL/AU/BA/BF/FG/FGX, and Ford Territory SX/SY/SZ Premium Audio System Premium Audio Information Rear Lights Connector tail light/rear light assembly plug information Relays - General Information types of relays (general information) Manufacturer Specific Instructions - Remocon Keyfob cloning instructions using a Remocon branded keyfob and programmer (Smartlock only) Roof Racks roof rack installation methods and information Seatbelts replacement and repair instructions for seatbelts and B-Pillar Seatbelt trims. Partially useful for the BA/BF Falcons and SX/SY Territory models Series Information Series specifics information Sparkplugs spark plugs information and replacement instructions Speakers Speaker installation and wiring information. Partially applies to BA-BF Falcons and SX-SY Territory models Speedometer Reading Calculator interactive calculator for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Changing Differential Ratios and Tyre Sizes calculations required for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Steering Wheel Controls steering wheel Cruise Control and Media Control assembly information, pinout, and 3D printable model Thermo Fan Thermo fan removal instructions Thermostat thermostat replacement instructions PCM Relearn PCM Relearn procedure Reading the Tickford Vehicle Engineering (TVE) Plates - How to read the Tickford Vehicle Engineering (TVE) Plates Trailer Auxiliary plug towbar trailer connector information, including instructions on how to wire a custom trailer plug (if required). Partially applicable to BA-BF Falcons and SX-SZ Territorys Tyre Size Calculator Generic Tyre Size Calculator how to read and decode the VIN number and engine number Ford Falcon AU VIN Decoder Ford Falcon AU Interactive VIN Decoder Verification Letters how to get an official Ford Verification Letter. Will work with other similar models Wheels & Tyres information on the tyre sizes and brake dust covers. also includes general information on calculating tyre size from a tyre size Sedan audio upgrade - 6x9” Speakers


Instrument Cluster

Instrument Cluster

General information

The clusters themselves come in various trims, which have differences ranging from tiny to severe. Please refer to the list below for some of the differences between the different models:

Cluster Used in Notes
Low Forte/Futura/S/SR Only contains rev, speedometer, temp and fuel gauges. Base model cluster
Pursuit Police Vehicles police-modified low cluster with 240km/h max speed, marks every 2km/h, and programmable speedometer (for different tyre sizes)
Mid XR6/XR8 all base gauges as well as oil pressure and battery voltage gauges. increased max reading to 240km/h (V8 only?) and gear selector indicator
High Fairmont/Fairlane/LTD all mid cluster features, an upgraded Odometer display, more specific door ajar indicator, and additional warning lights (alternator, TCS, washer fluid, etc.)

Changing between cluster types

When changing between instrument cluster types, the following should be put into consideration:

Pursuit Cluster - Speedometer Calibration

Pursuit clusters are not only sought after as they are, in theory the rarest type of speedometer available for the AU Falcon, they are also useful for on-the-fly speedometer calibration, allowing for much more flexibility with wheel sizes and differential ratios.

The calibration mode allows for 10% of calibration in either direction (so 90-110% stock) and increments about 0.5% each button press. for more than this, you will need to change some or all of tyre size, transmission gearing and differential ratios. A speedometer calibration tool is available on this site.

  1. Do the following depending on your series of CLUSTER:
    • For S1 Clusters, switch the ignition key to the “On” position (second click from off), press and hold the odometer stalk button for 5 seconds and release
    • For S2/3 Clusters, hold the odometer stalk button, turn the ignition key to the “On” position (second click from off), continue holding the button for 5 seconds, then release
  2. Switch the ignition key to the “On” position
  3. After following the previous step, ensure the word SPEEDO 0.0 shows up on the instrument cluster

    The 0.0 in the display stands for the default, if you have changed yours previously it will be a different number

  4. Press the instrument cluster button until the number next to SPEEDO on the display is at the desired value, noting:
    • A short press (less than 1 second) will increase the number by 0.5
    • A longer press (less than 5 seconds) will decrease the number by 0.5
  5. Press and hold the instrument cluster button for about 7 seconds to exit calibration mode
  6. Done

Service spanner (where fitted)

On models with a service spanner in the instrument cluster, you can disable it by following the steps below:

  1. Turn the ignition to the “On” position (2 clicks from off)
  2. Press and hold the instrument cluster odometer stalk for 10 seconds, then release
  3. Done

Plug types

The plugs in the back of the instrument cluster are all MULTILOCK 040 II connectors, manufactured by a company called TE Connectivity. Part information varies according to which specific plug is desired.

IMPORTANT

note that the plugs are MULTILOCK 040 II and not MULTILOCK 040, as there are subtle differences between the 2 versions


Information is specific to low model clusters due to project only involving 1 S1 Forte cluster and 1 S1 Pursuit cluster to date


12 way plug - top plug behind fuel gauge side of cluster

Name Product Number Notes
Male terminal Housing 175965-2 Loom end connector
Right Angle Through Hole Mount PCB Socket 175974-2 Cluster end connector, with right angle solder mounts behind

Male 12 pin connector

Male connector image taken from RS Components product page Datasheet (only good picture of front found)

Female 12 pin connector

Female connector image taken from RS Components product page (3D model only known good image)


16 way plug - bottom plug behind fuel gauge side of cluster

Name Product Number Notes
Male Terminal Housing 175966-2 Loom end connector
Connector Socket 175615-2 Cluster end connector, with right angle solder pins behind

Male 16 pin connector

Male connector image taken from RS Components product page

Female 16 pin connector

Male connector image taken from RS Components product page


combination 28 way mount - possible solder replacement for entire fuel gauge side plugs on instrument cluster

Name Product Number Notes
Right Angle PCB Socket 1-175976-2 UNTESTED

PCB housing

PCB Connector image taken from RS Components product page (3D model only known good image)

20 way plug - plug behind RPM gauge side of cluster

Name Product Number Notes
Male Terminal Housing 175967-2 Loom end connector
Connector Socket 175975-2 Cluster end connector, with right angle solder pins behind

Male 20 pin connector

Male connector image taken from RS Components product page

Female 20 pin connector

Female Terminal housing image take from RS Components product page

Page last updated: 05/07/2025

Page printed from The AU Falcon SPUD Project, visit https://digi-ron.github.io/AU-Falcon-SPUD-Project/ for more!