AU Ford Falcon - SPUD Project



12V Accessory Power Source (Cigarette Lighter) information on the 12V accessory plug (cigarette lighter socket). Applies to EA/EB/ED/EF/EL/AU/BA/BF Falcons and SX/SY Territory models Antilock Braking System (ABS) Antilock Braking System (ABS) information Air Conditioner Controls - Series 1 air Conditioner controls repair information (Series 1 only) Accessory plug Information on the Mobile Office pack accessory plug. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Alternator alternator information Body Control Module (BCM) Body Control Model (BCM) information Digital Clock Information on the basic clock available on all low models Brake Switch brake switch replacement Reading Vehicle Identification Plate (Build Plate) Codes - How to read Vehicle Identification Plate A.K.A. build plate codes Crankshaft Angle Sensor basic information on the Crankshaft Angle Sensor, or CAS. Cabin Fuse Panel in-depth information on the continuity and functionality of the interior cabin fuse box PCM Catch Codes PCM Catch code information Centre Console Buttons accessory buttons (e.g. TCS, ABS, ANT.) information and pinouts Disassembling the Instrument Cluster Insturment Cluster Disassembly Manufacturer Specific Instructions - CodeEzy Keyfob cloning instructions using a CodeEzy branded universal keyfob (Smartlock only) Common Faults common faults Credits Credits DTCs DTC (A.K.A Diagnostic Trouble Codes), and other relevant ECU/PCM Information Disclaimer Disclaimer for information present on website Door Lock Actuators repair and replacement information for the door lock actuators. Also relevant for BA/BF Falcons and SX/SY Territorys Interior Driver Buttons information on driver-side console buttons (Lock/Boot/Fuel) Engine Number engine number information and location Exterior Door Handles Information on the replacement of the exterior door handles. Also relevant to the BA/BF Falcons and SX/SY Territorys Factory Specifications Factory Specifications fuel filter replacement Fuel Injectors fuel injector diagnosis and replacement Fuel Pressure Regulator Fuel Pressure Regulator replacement steps. applicable to BA/BF/FG/FGX Falcons and SX/SY/SZ Territory models (I6 only) Fuses & Relays fuse information and minimum viable fuses, including diagrams and parts tables Headlight Switches headlight switch controls information and pinouts Head Unit Head Unit information Bench Testing the Instrument Cluster Bench testing information for the instrument cluster Idle Speed Controller (ISC) Idle Speed Controller Information Ignition Coil Pack ignition coil pack information, including replacement and testing information Instrument Cluster instrument cluster information and special functions Interior Mirror information and removal and replacement information for the interior mirror. Also relevant to the BA/BF/FG Falcons and SX/SY/SZ Territorys Manufacturer Specific Instructions - KEYDIY keyfob cloning instructions using a KEYDIY branded keyfob and programmer Central Locking Keyfobs central locking and Central Locking keyfob information Component lifespans - Educated guess lifespans for common maintenance components. Likely partially useful for various models of vehicle Miscellaneous Notes - Uncategorized notes not requiring a dedicated page PCM PCM (ECU equivalent) location and general information PCV PCV information and replacement instructions Parts Sharing - (partial) list of shared parts from Ford Falcons XA/XB/XC/XD/XE/XF/XG/XH/EA/EB/EF/EL/AU/BA/BF/FG/FGX, and Ford Territory SX/SY/SZ Passenger Airbag Passenger airbag removal instructions Instrument Cluster Bench-Testing Logs a running log of tested instrument cluster pinouts, using wrecker-sourced parts Premium Audio System Premium Audio Information Rear Lights Connector tail light/rear light assembly plug information Relays - General Information types of relays (general information) Manufacturer Specific Instructions - Remocon Keyfob cloning instructions using a Remocon branded keyfob and programmer (Smartlock only) Roof Racks roof rack installation methods and information Seatbelts replacement and repair instructions for seatbelts and B-Pillar Seatbelt trims. Partially useful for the BA/BF Falcons and SX/SY Territory models Series Information Series specifics information Sparkplugs spark plugs information and replacement instructions Speakers Speaker installation and wiring information. Partially applies to BA-BF Falcons and SX-SY Territory models Speedometer Reading Calculator interactive calculator for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Changing Differential Ratios and Tyre Sizes calculations required for changing of speedometer reading based on transmission driven gear, diff ratio, and wheel size. Steering Wheel Controls steering wheel Cruise Control and Media Control assembly information, pinout, and 3D printable model Thermo Fan Thermo fan removal instructions Thermostat thermostat replacement instructions PCM Relearn PCM Relearn procedure Reading the Tickford Vehicle Engineering (TVE) Plates - How to read the Tickford Vehicle Engineering (TVE) Plates Trailer Auxiliary plug towbar trailer connector information, including instructions on how to wire a custom trailer plug (if required). Partially applicable to BA-BF Falcons and SX-SZ Territorys Tyre Size Calculator Generic Tyre Size Calculator Reading the Vehicle Identification Number (VIN) Plate how to read and decode the VIN number and engine number Ford Falcon AU VIN Decoder Ford Falcon AU Interactive VIN Decoder Verification Letters how to get an official Ford Verification Letter. Will work with other similar models Wheels & Tyres information on the tyre sizes and brake dust covers. also includes general information on calculating tyre size from a tyre size Premium Audio Custom Installation Sedan audio upgrade - 6x9” Speakers


Premium Audio Custom Installation

Premium Audio Custom Installation

Depending on the configuration of your AU Falcons current audio system, certain different parts may be required. As a result, a section has been made for a couple of common configurations:

No listed configuration allows for the use of the Premium Audio headunit or the premium audio body loom, due to a lack of resources and the unlikely scenario where a premium headunit was fitted to factory without the wiring provisioned to install an amplifier and subwoofer “plug-and-play”.

In addition, all configurations listed here are at least partially made from factory parts. There is sufficient information in this page to create a complete custom solution, but this was deemed out of scope.

Note on Diagrams

All diagrams in this page are indicative only, as they are not “true” electrical diagrams. Every effort has been made to make the diagrams comprehensible through the use of approximate imagery and colours, however nothing on the diagrams are to scale, only “to shape”, and only to a degree

Configuration 1 - “AU Purity”

This configuration contains all factory AU Falcon parts wherever viable and possible.

Factory amplifier boot loom not used as one connector is unidentified

Audio level of rear driver speaker may be diminished due to splitting the output to a Crossover. This may be partially fixed using Fade & Balance combinations but must be considered if this method is used

Parts

Steps

The following are instructions on installation using this configuration. Should you prefer a visual representation of these steps, a Diagram is supplied below these steps

  1. Create a custom wiring loom, to be used for power delivery in this configuration, using the following notes:

    Requires:

    • 4m 12V20A Wire
    • 4m 12V5A Wire
    • Sumitomo female terminal
    • 2x Fork Terminals 4 way 250 Quick Connect Male Terminal Housing
    • Sumitomo Terminal - front end of 12V20A wire (red)
    • 4 way quick connector male terminal - front end of 12V5A wire (yellow)
    • Fork terminal #1 - rear end of 12V20A wire (red)
    • Fork terminal #2 - rear end of 12V5A wire (yellow)
  2. Create a simple wiring loom using the short length of 12V20A wire with a Fork Terminal at one end, and a Ring Terminal at the other. This will be the Ground Loom

  3. Create a custom wiring loom, to be used for the subwoofer in this configuration, using the following notes:

    Requires:

    • 1x 250 Quick Connect Male Terminal Housing
    • 1m length audio wire
    • 2x Fork Terminals
    • 250 Quick Connect female terminal housing horizontal pin - subwoofer end negative audio wire
    • 250 Quick Connect female terminal housing vertical pin - subwoofer end positive audio wire
    • Fork terminals - amplifier end negative audio wire & amplifier end positive audio wire
  4. Create a custom wiring loom, to be used to split the audio between the rear driver speaker and the amplifier in this configuration, using the following notes:

    Requires:

    • 1x 250 Quick Connect Male Terminal Housing
    • 1x 250 Quick Connect Female Terminal housing
    • Crossover
    • RCA Connector
    • Speaker Wire
    • 250 Quick Connect female terminal housing horizontal pin - speaker end negative audio wire X2 (Splitting audio)
    • 250 Quick Connect female terminal housing vertical pin - speaker end positive audio wire X2 (Splitting audio)
    • 250 Quick Connect male terminal housing #1 horizontal pin - audio loom negative audio wire (short length)
    • 250 Quick Connect male terminal housing #1 vertical pin - audio loom positive audio wire (short length)
    • Crossover input negative wire - 250 Quick Connect male terminal housing #2 horizontal pin
    • Crossover input positive wire - 250 Quick Connect male terminal housing #2 vertical pin
    • Crossover output negative wire - RCA Connector negative
    • Crossover output positive wire - RCA Connector positive
  5. Install the amplifier into the factory location, on the driver side wall of the boot, near the internal trailer connector

  6. Install the factory subwoofer and associated hardware into the factory location, which is the centre of the rear shelf

  7. Install the custom wiring looms according to the list below:

    • Power Delivery Loom:
    • Ground Loom:
      • Connect fork terminal to relevant screw on factory amplifier
      • Connect Ring terminal to body ground at rear of amplifier installation location

    • Subwoofer Loom:
      • Connect the 250 Quick Connect connector to the subwoofer
      • Connect the 2 fork terminals to the relevant screws on factory amplifier
    • Audio Loom:
      • Connect the 250 Quick Connect male terminal housing into the audio loom for the driver side rear speaker
      • Connect the 250 Quick Connect female terminal housing into the rear of the driver side rear speaker
      • Connect the RCA connector to the RCA port on the amplifier
  8. Verify functionality

  9. Done

Diagram

Below is a diagram of this configuration:

AU Purity Configuration Diagram

Configuration 2 - “Falcon Parts Sharing”

This configuration contains as many factory parts as possible, but sourcing from later model Ford Falcons due to increased availability and lower price at time of writing. The Crossover section of this configuration can be replaced with an RCA Male connector on the end of a 5m length of standard speaker wire, terminated to 2 Multilock 070 Female terminals in the positions for speaker input on the later model falcon amplifier plug

Audio level of rear driver speaker may be diminished due to splitting the output to a Crossover. This may be partially fixed using Fade & Balance combinations but must be considered if this method is used

Parts

Steps

The following are instructions on installation using this configuration. Should you prefer a visual representation of these steps, a Diagram is supplied below these steps

  1. Create a custom wiring loom, to be used for power delivery in this configuration, using the following notes:

    Requires:

    • 4m 12V20A Wire
    • 4m 12V5A Wire
    • Sumitomo female terminal
    • 2x Multilock Terminals
    • 4 way 250 Quick Connect Male Terminal Housing
    • Sumitomo Terminal - front end of 12V20A wire (red)
    • 4 way quick connector male terminal - front end of 12V5A wire (yellow)
    • Multilock terminal #1 - rear end of 12V20A wire (red)
    • Multilock terminal #2 - rear end of 12V5A wire (yellow)
  2. Create a simple wiring loom using the short length of 12V20A wire with a Multilock Terminal at one end, and a Ring Terminal at the other. This will be the Ground Loom

  3. Create a custom wiring loom, to be used to split the audio between the rear driver speaker and the amplifier in this configuration, using the following notes:

    Requires:

    • 1x 250 Quick Connect Male Terminal Housing
    • 1x 250 Quick Connect Female Terminal housing
    • Crossover
    • RCA Connector
    • 250 Quick Connect female terminal housing horizontal pin - speaker end negative audio wire X2 (Splitting audio)
    • 250 Quick Connect female terminal housing vertical pin - speaker end positive audio wire X2 (Splitting audio)
    • 250 Quick Connect male terminal housing #1 horizontal pin - audio loom negative audio wire (short length)
    • 250 Quick Connect male terminal housing #1 vertical pin - audio loom positive audio wire (short length)
    • Crossover input negative wire - 250 Quick Connect male terminal housing #2 horizontal pin
    • Crossover input positive wire - 250 Quick Connect male terminal housing #2 vertical pin
    • Crossover output negative wire - Speaker Wire negative
    • Crossover output positive wire - Speaker Wire positive
  4. Install the amplifier into the factory location, on the driver side wall of the boot, near the internal trailer connector

  5. Install the factory subwoofer and associated hardware into the factory location, which is the centre of the rear shelf

  6. Install the custom wiring looms according to the list below:

    • Power Delivery Loom:
    • Ground Loom:
      • Connect Multilock terminal to relevant position on the factory amplifier
      • Connect Ring terminal to body ground at rear of amplifier installation location

    • Subwoofer Loom:
      • Connect the 250 Quick Connect connector to the subwoofer
      • Connect the 2 Multilock terminals to the relevant positions on factory amplifier
    • Audio Loom:
      • Connect the 250 Quick Connect male terminal housing into the audio loom for the driver side rear speaker
      • Connect the 250 Quick Connect female terminal housing into the rear of the driver side rear speaker
      • Connect the Speaker Wire Multilock terminals to the relevant positions on the factory amplifier
  7. Verify functionality

  8. Done

Diagram

Below is a diagram of this configuration:

Falcon Parts Sharing Configuration Diagram

Configuration 3 - “AU Purity - Aftermarket Head-Unit”

This configuration is a copy of the AU Purity Configuration, but with the assumption that the factory head unit has been replaced with an aftermarket unit with RCA subwoofer output. This has the benefit of being more plug-and-play without relying on a Crossover, however still retains the drawback of the relative rarity of the AU Falcon Amplifier and Subwoofer assemblies.

Parts

Steps

The following are instructions on installation using this configuration. Should you prefer a visual representation of these steps, a Diagram is supplied below these steps

  1. Create a custom wiring loom, to be used for power delivery in this configuration, using the following notes:

    Requires:

    • 4m 12V20A Wire
    • 4m 12V5A Wire
    • Sumitomo female terminal
    • 2x Fork Terminals
    • Sumitomo Terminal - front end of 12V20A wire (red)
    • 4 way quick connector male terminal - front end of 12V5A wire (yellow)
    • Fork terminal #1 - rear end of 12V20A wire (red)
    • Fork terminal #2 - rear end of 12V5A wire (yellow)
  2. Create a simple wiring loom using the short length of 12V20A wire with a Fork Terminal at one end, and a Ring Terminal at the other. This will be the Ground Loom

  3. Create a custom wiring loom, to be used for the subwoofer in this configuration, using the following notes:

    Requires:

    • 1x 250 Quick Connect Male Terminal Housing
    • 1m length audio wire
    • 2x Fork Terminals
    • 250 Quick Connect male terminal housing horizontal pin - subwoofer end negative audio wire
    • 250 Quick Connect male terminal housing vertical pin - subwoofer end positive audio wire
    • Fork terminals - amplifier end negative audio wire & amplifier end positive audio wire
  4. Connect the RCA cable to the amplifier and the aftermarket headunit subwoofer out respectively

  5. Install the amplifier into the factory location, on the driver side wall of the boot, near the internal trailer connector

  6. Install the factory subwoofer and associated hardware into the factory location, which is the centre of the rear shelf

  7. Install the custom wiring looms according to the list below:

  8. Verify functionality

  9. Done

Diagram

Below is a diagram of this configuration:

AU Purity Aftermarket Stereo Configuration Diagram

Common step - Connecting the Sumitomo Terminal to the Cabin Fuse Panel

All of the preceding configurations require that you remove the cabin fuse panel and install a Sumitomo terminal into the factory location for the amplifier circuit. Follow the instructions below to perform this step:

  1. DISCONNECT THE BATTERY
  2. Remove the 2 phillips head screws holding the panel into place, and gently pull the panel from the dash
  3. Locate and disconnect the 2 position brown connector from the rear of the panel.

    This connector should only have one terminal pin populated. If this is not the case, your vehicle likely has the premium audio wiring loom, rendering this page useless to your specific vehicle.

    Sumitomo Plug Sumitomo Plug Rear

    Picture of the front and rear of the connector to be unplugged from the fuse panel

  4. push your terminated wire into the empty position in the plug housing, and reinstall into the cabin fuse panel

    Due to age, there may be dirt or other build-up in the plastic housing. For best results, clean this cavity before performing this step

  5. Reinstall the cabin fuse panel into the vehicle, ensuring both screws are tight.

  6. (Optional, if fuse previously removed) Install a 20A fuse into the AMP fuse location on the cabin fuse panel.

  7. Reconnect the battery and test that the circuit receives power using a multimeter.

  8. Done

Page printed from The AU Falcon SPUD Project, visit https://digi-ron.github.io/AU-Falcon-SPUD-Project/ for more!